Brinell_Hardness_test

BRINELL HARDNESS TESTER
INTEGRAL1

Brinell HBW from 1 to 3000kgf

HARDNESS TESTER MODEL:

INTEGRAL 1

Brinell hardness tester for automatic cycles

Test loads

From 1 to 3000 kgf (From 9,807 to 29421 N)

Brinell HBW ISO 6506 / ASTM E-10

HBW 1/30 – HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – HBW 2.5/187.5 – HBW 5/25 – HBW 5/31.25 – HBW 5/62.5 – HBW 5/125 – HBW 5/250 – HBW 5/750 – HBW 10/100 – HBW 10/125 – HBW 10/250 – HBW 10/500 – HBW 10/1000 – HBW 10/1500 – HBW 10/3000
Optional: HBW 1/1 – HBW 1/1.25 – HBW 1/2.5 – HBW 1/5 – HBW 2.5/6.25 – HBW 2.5/7.8125

Fully motorized and automatic, the test is not affected by operator influences and can easily be used by operators of every level

ONE TOUCH HARDNESS MEASUREMENTS

INTEGRAL 1, a fully motorized system

Automatic contact with sample, loading and optical indentation measurement through the camera. The Integral 1 hardness tester is AFFRI System inside. This hardness testing instrument achieves the highest level of load accuracy and measurement resolution available for Brinell tests.

How does it work?

The hardness measurement is very easy, quick and absolute. The hardness test cycle is fully automatic and starts with just one drive (button or icon):

  1. Automatic contact with the specimen
  2. Auto-active sliding clamping
  3. Automatic loading
  4. Auto-switching to optic lens
  5. Autofocus by image scanning brightness
  6. Auto measure and result display
  7. Automatic return stroke at programmed distance

SPECIMEN AUTO-CONTACT FROM ANY DISTANCE

Fully motorized adjustable testing stand up to 500 mm / 20” vertical capacity including automatic contact with test surface from every distance with single start input (As option up to 700 mm / 28”). The activation of the test cycle is automatic, it starts when the head makes contact with the specimen which is automatically recognized at any position within the vertical stroke.

Vertical capacity from base to the indenter
500mm / 20″ (more on request)

Horizontal capacity from column to the indenter
170 mm / 6.5” (more on request)

The Integral hardness tester is a robust, reliable system, designed to function even in hostile environments. Heavy and bulky samples can be easily placed using a forklift or overhead-traveling crane.

AUTO-COMPENSATION OF ALL DEFLECTIONS

When testing unstable samples or deflecting parts, the AFFRI System will follow the sample without losing contact thanks to its infinite stroke for indenter and clamping hood.

Load forces are applied through load cells and controlled in “Closed Loop” with a frequency of 1 khz, assuring perfect linearity in every range. Results are not affected by any structural deflection, misalignment or vibration.
Accurate measurements on the first test, even in extreme conditions, eliminate the need for repeated tests. The R&R data is at the top of its class.

THE EXCLUSIVE MILLING TOOL

Brinell hardness tester Integral 1 can be equipped with a sample preparation system which is directly installed on the head of the instrument.

Save time! Only 30 seconds to get the Brinell result!

Increase the accuracy and the quality of your Brinell results

Automatize the quality inspection process

Move human resources to other jobs

THE BRINELL SOFTWARE

Integral 1 is ready for INDUSTRY 4.0

This Brinell hardness tester has pre-installed software that controls the whole instrument during the entire cycle avoiding operator errors.
Integral 1 Brinell software includes:

  1. Touchscreen 10/12″
  2. User friendly software designed inhouse
  3. Color highlighted results (low/ok/high)
  4. Live statistics and graph
  5. Programs of test settings
  6. Results archives
  7. Export results to: PDF, TXT, CSV, DOD, XLS and more
  8. Data enter via code bar scanning
  9. Outputs via RS232, USB and Ethernet
  10. Data exchange with management system MES
  11. Ready for Industry 4.0

BRINELL HARDNESS TESTER INTEGRAL 1

MAIN FEATURES

MOTORIZED TURRET

Automatic two position turret with one indenter and one objective, easily changeable with manual screwing. Auto-rotating, auto-tool-switching and auto-centering for a completely automatic Brinell test cycle. (On request 8 position turret)

CLAMPING SYSTEM

Secure contact with the specimen is always maintained, even in the unlikely event of any specimen movement during the operation cycle. The clamping system assures complete stability of any test piece throughout the test cycle, even if it’s oiled, rusty or dirty.

AUTOFOCUS

The Auto Focus performs an automatic focus adjustment for the selected optic with precise positioning at any magnification by mean of real image scanning brightness. This system assures high reading accuracy and reduces reading time.

HEAVY DUTY BASE

The wide work table base is capable of bearing masses over 3000 kg and special fixtures or anvils. Hardness measurements on bulky and irregular test pieces which cannot be easily reached by the regular bench hardness testers.

AUTO-READING THROUGH CAMERA

From perfectly polished to rough & etched samples, the software automatically measure indents on any sample surface. Automatic light regulation on dark, opaque or polished samples. The software controls and adjusts the light and contrast to find the right combination and measure the indent.

MOTORIZED XY TABLE

With a division accuracy of 0.5µ/step and able to support 3000kgf of testing load, the XY table is used for automatic multi-indentation measurement. The user can program and set the number of indentations to be performed and the related movement of the X/Y table before each indent. Customizable dimension size.

THE ACCESSORIES

INDENTERS

For all hardness scales
ASTM – ISO Standards

TEST BLOCKS

For any hardness calibration scale
ASTM – ISO Standards

ANVILS

Standard and custom made,
for any part and application

TECHNICAL SPECIFICATIONS

StandardsEN-ISO 6506 / ASTM E-10
X/Y base400 X 400 mm (Motorized on request)
Vertical head stroke0/500 mm Motorized (700 on request)
Depth capacity170 mm (More on request)
Test LoadsBrinell: 9.807 - 24.52 - 49.03 - 61.29 - 98.07 - 153.2 - 245.2 - 294.2 - 306.5 - 612.9 - 980.7 - 1226 - 1839 - 2451 - 4903 - 7355 - 9807 - 14710 - 29421 N ( 1 - 2,5 - 5 - 6.25 - 10 - 15.6 - 25 - 30 - 31.2 - 62.5 - 100 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 1500 - 3000 kgf). From 1 to 3000kgf with infinite configuration step.
Feasible testsHBW 1/30 – HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – HBW 2.5/187.5 – HBW 5/25 – HBW 5/31.25 – HBW 5/62.5 – HBW 5/125 – HBW 5/250 – HBW 5/750 – HBW 10/100 – HBW 10/125 – HBW 10/250 – HBW 10/500 – HBW 10/1000 – HBW 10/1500 – HBW 10/3000
Optional: HBW 1/1 – HBW 1/1.25 – HBW 1/2.5 – HBW 1/5 – HBW 2.5/6.25 – HBW 2.5/7.8125
Load accuracyMore than 0.05 %

FEATURED BRINELL HARDNESS TESTERS

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LD250 / LD750

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LD3000AX

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LD3000

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Simple and smart hardness testing machines with test loads from 3 to 3000 kgf. Brinell HBW and universal. Touchscreen PC and high level software. Different…
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RSDMAG

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Portable hardness testing machine with test loads from 3 to 187,5 kgf. Rockwell, Superficial Rockwell and Brinell HBWT. Conform to ASTM E18 E10 and ISO…
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easyflag 3000- affri hardness testers

Easyflag 3000

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Automatic CNC radial hardness tester for very big parts. Rockwell – Superficial Rockwell – Brinell – Vickers / Test loads from 0,1 to 3000 kgf
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VK SERIE

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