Automatic CNC Portal Hardness Tester for very big parts.
Suitable for forges, heat treatment and steel factories.
EASY PORTAL 3000
CNC PORTAL BRINELL HARDNESS TESTER
Hardness tester with a completely customizable frame size. Rigid and movable head through linear bearing guide. Motorized head on X-Y-Z and rotating. Fixed table 6000 mm long or more. Turret to select multiple indenters and multiple objectives equipped with multiple load cell in closed loop. Surface preparation by milling included in the measuring head.
OPEN SPACE SAMPLES EVERYWHERE
Our designers department studies and creates customized solutions for any application with the most advanced and modern technologies for real efficiency.
- 16 meters long (or more)
- 5 meters high (or more)
- 4 meters large (or more)
- Laser pointer for finding the correct test point
- Accuracy of testing loads 0.05% with Closed Loop
- Clamping system to block the sample before testing
- Milling tool for surface preparation, with adjustable depth and RPM
- Brinell measurement with camera and autofocus
- Data acquisition and hardness calculation
- On-screen display of results
- Archiving of images and results with corresponding statistics
The complete test cycle is performed in less than 1 minute. All testing phases, including milling, indenting and reading are driven by one input only. Surface preparation is fully programmable, as it is possible to set both the milling depth (up to 5 mm) and the RPM according to the type of material to be tested.
Our Portals are equipped with motorized axes for the movement of the stand, the crossbar and the head. Thanks to the advanced mechanical design of the measuring head, the Easy Portal can also test small parts or planes close to part walls.
PRESS START AND GET THE RESULT:
Up to 8 slots (or more) for different hardness scales indenters, different optic lenses, laser, even a milling surface preparation tool. Auto-rotating and auto-tool-switching for a complete automatic measurement cycle. For single or multi hardness test methods using only one tester.
Secure contact with the specimen is always maintained, even in the unlikely event of any specimen movement during the operation cycle. The clamping system assures complete stability of any test piece throughout the test cycle, even if it’s oiled, rusty or dirty.
AUTO LEARNING SYSTEM
The Easy Portal 3000 is fully motorized and moves automatically in any direction with centesimal precision. It is possible to program specific routes to test multiple samples in automatic succession.
Automatic focus adjustment for each optic with precise positioning at any magnification by mean of real image scanning brightness, at continuous step for infinite accuracy. This system assures high reading standards, reproducible focusing quotes and reduces reading time. Hardness results are not affected by subjectivity.
From perfectly polished to rough & etched samples, the software automatically measure indents on any sample surface. Automatic light regulation on dark, opaque or polished samples. The software controls and adjusts the light and contrast to find the right combination and measure the indent.
Smaller stand support with same motorization and characteristics as the bigger frame. Base plate 5100 x 4000 mm, working test height 4000 mm. The frame can be customized for any special dimensional needs and the basement can be embedded under the floor.
Easy joystick, buttons control and touchscreen. Large capacity Hard Disk and PC assure infinite performance as well as remote control for easy assistance everywhere. USB and Ethernet outputs. Connect to database networks, PC’s and printers, to download data or for final custom reports.
DATA IMPORT / EXPORT
Universal Hardness tester can enter data via code bar scanning. Test cycles or sample drawings can be loaded directly from a central system by means of a bar code scanner. This hardness tester gets all information fully automatically. After test run the bar code data are added with results and immediately returned to the order management system.
The remote control connects the AFFRI hardness tester from anywhere in the world with AFFRI’s engineers. Our experts can remotely diagnose any technical issues, provide additional operator training and update software version.