CASE STUDIES
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HEAT TREATMENTS!EASYFLAG - Brinell hardness testing machine for forges and steel factories
Brinell hardness testing machine for heat treatments
 
EASYFLAG 3000 is a special Brinell hardness testing machine, with built-in milling, designed to overcome the typical problems of radial drills, which are not suited to bear loads higher than 3000 kg together with the force for blocking the parts, nor to resist the vibrations caused by milling.
Manufactured by Easydur AFFRI Group.
 
 
  BRINELL HBWT  

Test loads: from 10 kgf to 3000 kgf (98.07 to 29421 N)

Brinell HBWT ISO 6506 / ASTM E-10: HBW 1/10 - HBW 1/30 - HBW 2.5/15.625 - HBW 2.5/31.25 - HBW 2.5/62.5 - 2.5/187.5 - 5/25 - 5/62,5 - 5/125 - 5/250 - 5/750 - 10/100 - 10/250 - 10/500 - 10/1000 - 10/1500 - 10/3000


 

Case study

Conventional Brinell test:
The standard Brinell test in most forges and steel factories consist in the testing of big parts with previous surface preparation to remove rust and scales from the samples. It is common to use a grinding disk to manually polish the surface but this method overcomes to some problems like heating of the material, remove material till an unknown depth, production of metal dust and a huge spending of time. The sample is then carried under the Brinell hardness tester which can de manual or automatic and the indent generated has to be readed with a microscope to calculate the result. 

The conventional procedure involves many operators (man work) and lot of time. All the steps of the process increase the aggregate error and the Brinell result strongly depends from the operator proceedings. The conventional method, now a days, is a waste of money and accuracy:

Brinell conventional test

 
 

The AFFRI solution

The Easyflag Brinell hardness testing machine is a fully automatic system that perform all the measuring procedure with just one button:
- Automatic research and contact with the sample
- Automatic milling at programmed depth
- Automatic indenting and loading
- Automatic reading with autofocus
- Automatic return and movement to the second test position

EASYFLAG BENEFITS:
- No risk of damaging the testing surface and no risk of heats 
- Always the same surface roughness and same accuracy on results 
- The tester can be placed anywhere in the production department 
- 45 sec for one complete test including surface preparation
- Less workers involved in testing (only one needed)
- Test 100% of production with maximum accuracy
- Fully conform to ASTM and ISO
- The total cost of the machine is absorbed in one year
 
Save time, money and increase accuracy!

Brinell automatic test
 
 

Main features

AUTO LEARNING SYSTEM
 

Auto learning
 
The Easyflag is fully motorized and moves automatically in any direction with centesimal precision. It is possible to program specific routes to test multiple samples in automatic succession.  

EASYFLAG MINI
 

Easyflag mini
 
Smaller stand support with motorization on the vertical axis of the head. Base plate 2700 x 2000 mm, working test height 1500 mm, depth capacity 1000 mm. (Possibility to motorize all axis).

INTEGRAL REVOLVER MILLING
 

Integral revolver
 
Standard stand support with motorization on the vertical axis of the head. Base plate 600 x 600 mm, working test height 900 mm, depth capacity 400 mm. Machinen dimension 1430 x 1670 x H 2525 mm.

 

 

TECHNICAL FEATURES

 
EASYFLAG
Standards
EN-ISO 6506-2 / EN-ISO 6507-2 / EN-ISO 6508-2 / EN-ISO 2039 / ASTM E-10 / ASTM E-18 / ASTM E-384
X/Y table
Standard 2700 x 2000 mm - Customizable depending on sample dimension
Vertical head stroke
2500 mm fully motorized
Depth capacity
2000 mm fully motorized
Force range
Brinell: 98.07 - 294.2 - 306.5 - 612.9 - 1226 - 1839 - 2452 - 4903 - 7335 - 9807 - 29421 N
(10 - 30 - 31.2 - 62.5 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 3000 kgf)
Optional tests :
Rockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf)
Superficial Rockwell: 29.42 - 147.1 - 294.2 - 441.3 N (3 - 15 - 30 - 45 kgf)
Vickers - Knoop: 9.807 - 29.42 - 49.03 - 98.07 - 147.1 - 196 - 294.2 - 490.35 - 980.7 N (1 - 3 - 5 - 10 - 15 - 20 - 30 - 50 - 100 kgf)
Feasible tests
Brinell HBW: HB30 - HB10 - HB5 - HB2.5 MPa (F/D2)
Optional tests :
Rockwell: HRC - HRA - HRD - HRB - HRF - HRG - HRL - HRM - HRR
Superficiale Rockwell: HRN - HRT
Vickers - Knoop: HV1 - HV3 - HV5 - HV10 - HV15 - HV20 - HV30 - HV50 - HV100
Shore A - D
Load accuracy
Better than 0.05 %

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