Vickers hardness tester WIKI 200 JS - Affri Hardness Testers

VICKERS HARDNESS TESTER

Automatic Hardness tester for micro macro Vickers and Knoop.

WIKI JS

Fully automatic Vickers hardness tester for case depth CHD

The Vickers hardness tester Wiki 200 JS is a fully automatic and motorized hardness testing machine with test loads from 0,001 to 100 kgf. It is suitable for CHD (Case Hardness Depth) tests on multiple samples. Wiki 200 JS is conform to ASTM and ISO hardness testing standard.

Test loads

from 1 gf to 100 kgf (0.0098 to 980.7 N)

Vickers ISO 6507 / ASTM E-384 / ASTM E-92

HV0.001 – HV0.005 – HV0.01 – HV0.015 – HV0.02 – HV0.025 – HV0.05 – HV0.1 – HV0.2 – HV0.3 – HV0.5 – HV1 – HV2 – HV3 – HV5 – HV10 – HV20 – HV30 – HV50 – HV100

Knoop ISO 4545 / ASTM E-384 / ASTM E-92

HK0.01 – HK0.02 – HK0.025 – HK0.05 – HK0.1 – HK0.2 – HK0.3 – HK0.5 – HK1

Brinell ISO 6506 / ASTM E-10

HBW 1/1 – HBW 1/1.25 – HBW 1/2.5 – HBW 2.5/62.5 – HBW 1/5 – HBW 1/10 – HBW 1/30 – HBW 2.5/6.25 – HBW 2.5/7.8125 – HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5

Fully motorized and automatic, the test is not affected by operator influences and can easily be used by operators of every level

DESIGNED FOR OPERATOR EXPERIENCE

ONE TOUCH VICKERS MEASUREMENTS

How does the hardness tester work?

Just push the start button and the head performs the test cycle in automatic succession without breaching a phase:

  1. Automatic contact with the specimen
  2. Automatic following of every predefined pattern and performing of each indentation, no matter the amount
  3. Automatic focus and reading for single or multi-indentation
  4. The entire test cycle is complete and the results are listed along with the indentation image, statistics and CHD charts.

What is it used for?

The WIKI hardness tester is used for micro-macro Vickers and CHD case depth tests on all metals: iron, steel, tempered steel, cast iron, brass, aluminum, copper and metal alloys. Heat treatment, hardening, nitriding, cementation and hardfacing. Knoop test on ceramic and glass materials.

Everything is automated, freeing users for other tasks and minimizing subjectivity associated with human intervention.

YOU ARE FREE FOR OTHER TASKS

The software is designed for an intuitive and simple use. All you have to do, for case hardness depth, with three easy steps:

Obtain a perfect, detailed, high resolution panoramic view of one sample, many samples or the complete table zone. The picture is clear, sharp and without any distortion.

Create, save, open, modify, copy or paste Vickers multi tests to predefined locations with a simple click. Create case depth traverses or fill a surface with indentation points to control sample uniformity.

The hardness tester follows the patterns, indents the sample, measures, and generates data dynamically. Review results in graphical and/or tabular format. Export results to any spreadsheet application, or simply print standard or customized reports.

Vickers hardness tester WIKI JS works hours without interruption, saving time and money, thus increasing output and productivity.

LOOKING FOR A SMART SOFTWARE?

The AFFRI Vickers hardness testing software has been studied to fulfill any measuring need and to be accessible to every operator.
This is a “SMART SOFTWARE”, extremely user friendly but complete of all the functions needed for simple or multi- cycles Vickers hardness tests:

  1. Single and simple Vickers test
  2. Automatic conversion in all scales (Rockwell, Brinell, Knoop, ASTM and ISO)
  3. Multi-test and multi-sample hardness test with fully automatic cycle
  4. Automatic Vickers case hardness depth (CHD, NHT, EHT, RHT, ..)
  5. Dimensional measure of layers
  6. Crack measurements
  7. Automatic Vickers test on Welding
  8. Direct result export via Ethernet
  9. Customizable test report with client logo, specimen information, indent images, statistics and graphs.

Ready for INDUSTRY 4.0!

MULTI VICKERS TEST MADE EASY

  • CHD TRAVERSES AND PATTERNS
    Single or multiple traverses/patterns can be rapidly created. With one simple click the line, the angle and the starting point of the indentations are determined.
  • CREATE, SAVE AND RELOAD
    No need to create the same pattern over and over again. This feature is extremely useful for users who analyze the same kind of areas repeatedly. Once a pattern has been created, you can save it and re-load later to duplicate the analysis on a new sample.
  • EDIT, MOVE OR DELETE
    Select the pattern from preview image and modify direction, position, hardness scale, number and distances of indent, pattern name and point of focus.
  • ZOOM IN AND OUT
    You can zoom out to look at the entire sample in order to identify the pattern position and direction. Also you can zoom in to verify pattern distances and spot surface imperfections.

HARDNESS TEST CYCLE UNDER CONTROL

Vickers Hardness Testers with AFFRI System inside

When testing unstable samples or deflecting parts, the AFFRI System will follow the sample without losing contact thanks to its infinite stroke for the indenter.

Load forces are applied through load cells and controlled in “Closed Loop” with a frequency of 1 khz, assuring perfect linearity in every range. Results are not affected by any structural deflection, misalignment or vibration.
Accurate measurements on the first test, even in extreme conditions, eliminate the need for repeated tests. The R&R data is at the top of its class.

Test load accuracy 0.05%

VICKERS HARDNESS TESTER WIKI 200

MAIN FEATURES

MOTORIZED HEAD

Up to 300 mm motorized height capacity for fast or slow vertical movements. Very rapid and ultra-sensitive drive for perfectly accurate autofocus. Combined with the automation of the whole software avoids human influence and increase repeatability.

THE MOTORIZED TURRET

Horizontally rotating turret with four slots for magnification lenses, two for indenters and the laser pointer. All objectives can be pre-installed and combined with indenters for Vickers, Knoop and Brinell hardness scales.

THE AUTOFOCUS

With software controlled focus, image cleaning, shading correction and regulated light source, reproducible results are obtained regardless of the number of indents measured. From perfectly polished to rough and etched samples, the auto-detection capabilities of WIKI JS allow measurements on a variety of sample surfaces.

XY MOTORIZED STAGE

XY motorized table with an accuracy of +/- 0.5 μm steps. The table allows automatic multi-indentation CHD test cycles on multiple samples with perfect positioning on the entire area, no matter the indentations amount.

CONTROLLED POSITIONING

WIKI JS can perform reliable tests even on multilevel or misaligned sample surfaces. The Z axis is optically controlled with a precision of 0.001 mm and saves the positions of all pattern origins. During the CHD testing cycle the hardness tester jump from a position to the other without overpassing the focus range.

CONTACT TO FOCUS

Vickers hardness tester WIKI 200 JS is equipped with the automatic surface recognition system. The measuring head makes contact with the sample from any distance and find the correct focus automatically. An anti-collision system protects the entire turrets and blocks the tester preventing any accidental damages.

CHD TRAVERSES

Case Hardness Depth

FREE PATTERNS

Create the shape you want

SURFACE PATTERN

Study sample uniformity

RADIUS PATTERN

Study uniformity per radius

WELD TEST

Automatic cycles

FRACTURE TOUGHNESS

Vickers indentation crack length

DIMENSIONAL MEASUREMENTS

Layer thickness or detail length

BAR-CODE SCANNER

Import sample info or measure pre-set

THE ACCESSORIES

INDENTERS

Vickers and Knoop ASTMISO

TEST BLOCKS

Vickers and Knoop ASTM – ISO

SAMPLE SUPPORT

Single or multi-sample

OBJECTIVES

2,5X / 5X / 10X / 20X / 40X / 50X / 100X

MOTORIZED XY STAGE

340×250 and 150x150mm with 0,5μm step

DEDICATED TABLE

Side table suitable right or left

THE ACCESSORIES

INDENTERS

Vickers and Knoop ASTMISO

TEST BLOCKS

Vickers and Knoop ASTM – ISO

SAMPLE SUPPORT

Single or multi-sample

OBJECTIVES

2,5X / 5X / 10X / 20X / 40X / 50X / 100X

MOTORIZED XY STAGE

340×250 and 150x150mm with 0,5μm step

DEDICATED TABLE

Side table suitable right or left

VICKERS HARDNESS TESTERS MODELS

WIKI 200 JS

Fully automatic. Motorized turret 6 positions for indenters and objectives. Motorized Z axis. Automatic measurement with autofocus. Motorized XY stage.

WIKI 100 JS

Motorized turret 6 positions for indenters and objectives. Motorized Z axis. Automatic measurement with autofocus.

WIKI 90 JS

Simple solution…

TECHNICAL SPECIFICATIONS

StandardsDIN-EN-ISO 6506 / DIN-EN-ISO 6507 / DIN-EN-ISO 4545 / ASTM E-92 / ASTM E-384 / JIS B 7734
Testing baseMotorized - 100x60 mm or 200x100 mm with 0,5 μm step
Manual - 100x100 mm with 10 μm step
Fixed - 250x300mm
Height CapacityMotorized 240 mm / 9.4” (as optional 300 mm / 12” or 700 mm / 27.5”)
Depth Capacity135 mm / 5.5”
Indent ReadingWIKI 200 JS/JS2/JS3: Automatic or manual
WIKI 100 JS/JS2/JS3: Manual focus with automatic reading
Force rangeVickers/Knoop: 0.0098 - 0.0196 - 0.049 - 0.098 - 0.1471 - 0.1961 - 0.2452 - 0.4903 - 0.9807 - 1.961 - 2.942 - 4.903 - 9.807 - 19.61 - 29.42 - 49.03 - 98.07 - 196.1 - 294.2 - 490.3 - 980.7 N
(0.001 - 0.002 - 0.005 - 0.01 - 0.015 - 0.02 - 0.025 - 0.05 - 0.1 - 0.2 - 0.3 - 0.5 - 1 - 2 - 3 - 5 - 10 - 20 - 30 - 50 - 100 kgf)
Brinell: 153.2 - 306.5 - 612.9 N (15.6 - 31.25 - 62.5 kgf)
Superficial Rockwell: 147.1 - 294.2 - 441.3N (15 - 30 - 45 kgf)
Feasible testsVickers: HV0.01 - HV0.015 - HV0.02 - HV0.025 - HV0.05 - HV0.1 - HV0.2 - HV0.3 - HV0.5 - HV1 - HV2 - HV3 - HV5 - HV10
Knoop: HK0.01 - HK0.015 - HK0.02 - HK0.025 - HK0.05 - HK0.1 - HK0.2 - HK0.3 - HK0.5 - HK1 - HK2

or

Vickers: HV0.1 - HV0.2 - HV0.3 - HV0.5 - HV1 - HV2 - HV3 - HV5 - HV10 - HV20 - HV30
Knoop: HK0.1 - HK0.2 - HK0.3 - HK0.5 - HK1 - HK2

optional:
Vickers / Knoop: HV0.001 - HV0.002 - HV0.005 - HV50 - HV100 / HK0.001 - HK0.002 - HK0.005
Superficial Rockwell: HR15N - HR30N - HR45N - HR15T - HR30T - HR45T - HR15S - HR30S - HR45S - HR15W - HR30W - HR45W - HR15X - HR30X - HR45X - HR15Y - HR30Y - HR45Y
Brinell HBW / HBWT: 2.5/15,6 - 2.5/31.25 - 2.5/62.5
Load accuracyBetter than 0.1%

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