AUTOMATED and TAILORED
HARDNESS TESTERS
ALL-IN-ONE AND FULLY AUTOMATIC UNIVERSAL HARDNESS TESTER
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
EASYDUR INTEGRAL is a fully automatic and motorized universal hardness tester including a motorized turret with up to 8 steps (or more at request) for different scales indenters, different objectives lens, laser and milling surface preparation tool. The milling surface preparation, automatic Brinell indenting and measure “all in one” incorporated on a smart rotating turret, managed by a robotized system able to move on any direction XYZR on different frame structure size. The head has a vertical capacity from base to the indenter 500mm/20″. Horizontal capacity from column to the indenter 280mm/11″. Results are not affected by any structural deflection, misalignment or vibration. Save time, only 30 seconds to get the Brinell result!
AUTOMATIC CNC PORTAL HARDNESS TESTER FOR VERY BIG PARTS
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
EASYDUR EASYPORTAL is an automatic Brinell hardness tester including automatic Brinell milling surface preparation, automatic Brinell indenting and measure “all in one” incorporated on a smart rotating turret, managed by a robotized system able to move on any direction XYZR on different frame structure size. The table (6000 mm long) is fixed and stable and has no weight or sample size limitations. A bridge structure moves on XYR axis to reach multiple test points with high precision. The software programs the turret movements and it’s possible to set an automatic sequence of measuring, milling and Brinell test cycle.
AUTOMATIC CNC RADIAL HARDNESS TESTER FOR VERY BIG PARTS
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
EASYDUR EASYFLAG 3000 is an automatic radial Brinell hardness tester composed of a solid steel structure (not cast iron), including automatic Brinell milling surface preparation, automatic Brinell indenting and measure “all in one” incorporated on a smart rotating turret, managed by a robotized system able to move on R radial direction as well as Z and X directions. The table (1000 mm long and more at request) is fixed and stable and has no weight or sample size limitations. It’s easy to reach multiple test points with high precision. The software programs the turret movements and it’s possible to set an automatic sequence of measuring, milling and Brinell test cycle. Can be controlled remotely by an handy control.
GAS BOTTLE
AUTOMATIC BRINELL HARDNESS TESTER FOR PRODUCTION LINES. GAS BOTTLE IS AUTOMATED BRINELL OR ROCKWELL HARDNESS TESTER FOR GAS BOTTLES, PIPES, TUBES, PROFILES IN LINE USE.
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
AFFRI GAS BOTTLE is a fully automated hardness tester including surface preparation and automated Brinell hardness measure, ideal for conveyor lines for automatic process. It’s possible to program the surface preparation by milling procedure and multipoint indentations and automatic optical Brinell measure. LCD touch screen console has a large disk for data storage.
Automated Hardness Testers for Production Lines, Special Applications and PLC integration
Enhance efficiency and precision with automated hardness testing solutions. Our fully integrated hardness testers for production lines and special applications are designed to deliver fast, repeatable, and accurate results in high-throughput environments. These systems ensure seamless quality control while reducing human error and testing time.
Parts Suitable for Automated Hardness Testing:
Mass-Produced Components: Bearings, gears, fasteners, pistons, crankshafts, gas-bottles, and springs.
Coated and Surface-Treated Parts: Plated components, hardened surfaces, and thin coatings.
Heavy Industrial and Aerospace Parts: Forged and cast materials, turbine blades, and automotive brake rotors.
Micro and Precision Components: Electronic parts, cutting tools, and medical implants.
Why Choose Automated Hardness Testing?
Automated hardness testers are the best solution for in-line quality control, high-speed production, and customized applications. These systems provide:
Seamless Integration with PLC Systems: Compatible with Programmable Logic Controllers (PLC) for fully automated process control and real-time data communication.
Non-Stop Operation: Integrated into automated production lines for 24/7 testing.
High-Speed Testing: Ideal for high-volume manufacturing and process control.
Custom Adaptability: Configurable for unique part geometries and industry-specific applications.
Elimination of Human Error: Ensures consistent and repeatable test results.
Full Compliance: Meets ISO, ASTM, and industry hardness testing standards.
Principles of Automated Hardness Testing
Automated testers use advanced robotic handling, sensors, and software to perform Rockwell, Brinell, Vickers, and Knoop hardness tests without operator intervention. The testing process includes:
Automated Part Positioning: The system aligns and secures the sample for testing.
Indenter Selection and Application: The appropriate indenter and force are applied per test requirements.
Real-Time Data Collection & PLC Integration: Hardness values are instantly recorded, analyzed, and transmitted to the PLC system for process adjustments and traceability.
Integration with Production Systems: Hardness testing data can be linked to industrial automation, MES (Manufacturing Execution Systems), and quality control software.
Key Features of Our Automated Hardness Testers:
Full Production Line Integration: Designed for robotic arms, conveyors, and automated cells.
Seamless PLC Connectivity: Supports MODBUS, PROFINET, and other industrial communication protocols for full process automation.
Precision Measurement: Advanced sensors ensure highly accurate test results.
Custom Configurations: Available with robotic arms, rotary tables, and multi-indenter turrets.
Advanced Software & Data Management: Real-time analysis, reporting, and traceability for Industry 4.0 compatibility.
Durability & Reliability: Engineered for continuous operation in demanding industrial environments.
Revolutionizing Hardness Testing for Industrial Automation
Our automated hardness testers are the ultimate solution for manufacturers looking to optimize quality control, increase efficiency, and eliminate variability in testing. With seamless PLC integration, these systems enable real-time monitoring and adaptive process control, ensuring production lines run smoothly with minimal downtime. Contact us today to explore how our automated hardness testing solutions can be customized for your production line or special application!
Explore Real-World Applications of Automated Hardness Testing:
MRS BOTTLE
AUTOMATIC BRINELL HARDNESS TESTER FOR PRODUCTION LINES. IDEAL FOR AUTOMATED BRINELL OR ROCKWELL HARDNESS MEASUREMENTS ON GAS BOTTLE OR PIPES AND TUBES.
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
AFFRI MRS BOTTLE is an automatic Brinell and Rockwell hardness tester including vertical stroke and automatic hardness test cycle, automatic clamping system to block the sample from any distances. It recognizes the test point from any distance and performs the automatic Brinell hardness test cycle in compliance with ASTM E10, E103 and ISO 6506 standards. The Brinell loads are controlled by load cells in Closed-Loop (original AFFRI System). The dwell time is programmable at different ratio slow or fast. It’s possible to include a milling surface preparation tool (0,01mm depth accuracy) and roughness programmable by PLC. LCD touch screen. Large disk for data storage. Remote control via internet for service, additional operator training, quick diagnosis and software updates.
AUTOMATIC HARDNESS TESTS ON CRANKSHAFTS AND CAMSHAFTS
Conforms to ASTM E-18 / ISO 6508
The tester is made with a modular structure so that it can easily fit different size test pieces. Equipped with movements on 3 independent axis and piece rotation of 360° to allow for an easy location of testing points. Accurate and effective measurement even on the first test. The indenter is very thin and long. A long and strong guide protects the indenter from shocks and allows tests very close to the connections. With this hardness tester, it is possible to perform measurements directly during manufacturing process, so that the annealing oven staff can be informed in real time about test results.
JOMINY
AUTOMATIC HARDNESS TESTER FOR JOMINY METHOD
Conforms to ASTM E-18 / ISO 6508
Designed for multiple specimen testing and double sized surface testing. Single or multiple sample test pieces, can be tested automatically, conforming to ASTM E-18 specification. Optical imaging system. Panoramic camera with a 5X objective, for a clear sample pattern starting origin, independent for each sample. Automatic self calibration cycle, conforming to ASTM E-18- ISO 6508 on three test blocks (Hard, Medium & Soft) ranges. Standardized test patterns are stored, in the on board database, for ease of instrument operation. A customized test cycle can be created at anytime. Optimize your test block surface area, giving you the ability to use the complete test block surface as well as time saving instrument validation.
DAKO 300 HIGH TEMPERATURE
HARDNESS TESTING AT HIGH TEMPERATURES
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
The temperature is programmable up to 980 ° C with steps of 1 ° C. Multiple measurements remotely programmed, with single or multi test specimens. Intercooler for faster cool down. X/Y sliding table 100 X 300 mm. 300mm of indenter stroke with programmable speed and limit. Only one start command to approach and contact with the test and return
HIGH SPEED AUTOMATIC HARDNESS TESTER FOR INDEPENDENT USE OF THE MEASURING HEAD IN PRODUCTION DEPARTMENT AND LINES
Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
Complete automatic hardness test cycle including the clamping of the piece, application of the load, hardness measurement, release of the piece, return to starting point and is ready for a new test. High volume measurements, the tester can easily be introduced into the conveyor lines, yielding up to 1500 test per hour. Direct readout in Rockwell or Brinell scales with electronic data output and automatic sorting of the results by low, ok or high hardness levels depending upon the preset tolerances. PRS is a hardness tester that can be integrated with PLC via simple data exchange.
AUTOMATIC HARDNESS TESTER DRIVEN BY ROBOTS, CNC MACHINE AND INTEGRABLE IN PRODUCTION LINES
Conforms to ASTM E-3246 / ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
The most advanced technology to measure the hardness on board the CNC machine after milling and preparing the surface to be examined. On components of complex or bulky shape that would be impossible to perform in the laboratory. Know the hardness in a precise point thanks to the coordinates of the CNC machine; prepare the surface before performing a hardness test for perfect and real-time measurements without having to go to the laboratory. These are just some of the benefits with EXPLORER AFFRI thanks to its small size and low weight of only 2 Kg. Connection with all machining centers from which only the commands for positioning the probe are used. The accuracy of the measurements is guaranteed in any bad condition. The data is received by the BT radio receiver unit Data and values can be easily exported to a specific PC via the AFFRI software. A probe with extension is also available to access the most difficult points to measure.
ARM
THE MAXIMUM AUTOMATION APPLIED TO A HARDNESS TESTER
Conforms to ASTM E-3246 / ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506
The measuring head of this durometer is anchored to a robotic arm which offers extreme mobility for accurate positioning on any area of the test piece to reach any point to be measured. allows single or multiple tests on any product.
Software dedicated to robot management offers a quick setting of all test parameters and a complete set for analyzing the data received from the instrument. It also has graphical analysis capabilities, test scale shortcuts, quick conversions, real-time statistics and test session storage.
MRS FRU
TESTING INSTRUMENT FOR SIMULTANEOUS MEASURE OF FORCE AND DISPLACEMENT
Real testing machine for compression and traction. It is fully motorized with closed loop load cell and can adapt to receive different clamping accessories for tensile, compression and breaking test. The tester includes auto starting cycle using the key board or touch screen, software for test settings and statistics analysis and a large hard disk for data storage. It is also possible to draw a customized test diagram of force or displacement.
