UNIVERSAL HARDNESS TESTER

Rockwell, Brinell, Vickers and more:

INTEGRAL REVOLVER

Universal hardness tester Integral Revolver
All-in-One fully automatic use

Test loads

from 1 to 3000 kgf (from 9,807 to 29421 N) – As optional from 0,1 kgf (0,9807 N)

Rockwell ISO 6508 / ASTM E-18:

HRA – HRB – HRC – HRD – HRE – HRF – HRG – HRH – HRK – HRL – HRM – HRP – HRR – HRS – HRV
HR15N/T/S/W/X/Y – HR30N/T/S/W/X/Y – HR45N/T/S/W/X/Y

Brinell HBW ISO 6506 / ASTM E-10

HBW1/30 – HBW2.5/15.625 – HBW2.5/31.25 – HBW2.5/62.5 – HBW2.5/187.5 – HBW5/25 – HRW5/62,5 – HBW5/125 – HBW5/250 – HBW5/750 – HBW10/100 – HBW10/250 – HBW10/500 – HBW10/1000 – HBW10/1500 – HBW10/3000
HBWT2.5/62.5 – HBWT2.5/187.5 – HBWT5/125 – HBWT5/250 – HBWT5/750 – HBWT10/500 – HBWT10/1000 – HBWT10/1500 – HBWT10/3000

BRINELL HBWT ASTM E103

HBWT2.5/62.5 – HBWT2.5/187.5 – HBWT5/125 – HBWT5/250 – HBWT5/750 – HBWT10/500 – HBWT10/1000 – HBWT10/1500 – HBWT10/3000

Vickers ISO 6507 / ASTM E-384 / ASTM E-92

HV1 – HV2 – HV3 – HV5 – HV10 – HV20 – HV30 – HV50 – HV100
Optional: HV0,1 – HV0,2 – HV0,3 – HV0,5

Fully motorized and automatic, the test is not affected by operator influences and can easily be used by operators of every level

ONE TOUCH HARDNESS TEST

Universal hardness tester Integral Revolver is a fully motorized system for automatic loading and optical measurement through camera. AFFRI System hardness testers achieve the highest level of load accuracy and measurement resolution available for hardness tests. Thanks to the AFFRI System, the real indentation measurement is guaranteed without any external interference in any condition.

How to do a hardness measurement?

The hardness measurements are very easy, quick and absolute. The hardness test cycle is fully automatic and motorized in just one drive (button or icon):

  1. Automatic contact with the specimen
  2. Auto-active sliding clamping
  3. Automatic preloading and loading
  4. Auto-switching to optic lens
  5. Autofocus by image scanning brightness
  6. Auto measure and result display
  7. Automatic return stroke at programmed distance

SPECIMEN AUTO-CONTACT FROM ANY DISTANCE

Fully motorized adjustable testing stand up to 500 mm / 20” vertical capacity including automatic contact with test surface from every distance with single start input (As option up to 700 mm / 28”). Test cycle is automatic activated, it starts when the head makes contact with the specimen which is automatically recognized at any position within the vertical stroke.

Vertical capacity from base to the indenter
500mm / 20″ (more on request)

Horizontal capacity from column to the indenter
280 mm / 11” (more on request)

The Integral hardness tester is a robust, reliable system, designed to function even in hostile environments. Heavy and bulky samples can be easily placed using a forklift or overhead-traveling crane.

AUTO-COMPENSATION OF ALL DEFLECTIONS

When testing unstable samples or deflecting parts, the AFFRI System will follow the sample without losing contact thanks to its infinite stroke for indenter and clamping hood.

THE CLOSED LOOP

Load forces are applied through load cells and controlled in “Closed Loop” with a frequency of 1 khz, assuring perfect linearity in every range. Results are not affected by any structural deflection, misalignment or vibration.
Accurate measurements on the first test, even in extreme conditions, eliminate the need for repeated tests. The R&R data is at the top of its class.

THE EXCLUSIVE MILLING TOOL

Universal hardness tester integral Revolver can be equipped with a sample preparation system that is directly installed on the head of the instrument.

Save time! Only 30 seconds to get the Brinell result!

Increase the accuracy and the quality of your Brinell results

Automatize the quality inspection process

Move human resources to other jobs

WHAT’S MORE?

 

  • Clamping system with programmable pressing force
  • Milling tool integrated in the rotating turret for accurate positioning
  • Auto recognition of the sample test surface
  • Possibility to program up to 2000 RPM
  • Milling depth up to 5 mm
  • Milling hardness up to 55HRC

THE EASYDUR SOFTWARE

The universal hardness tester Integral Revolver is equipped with a pre-installed software that controls the whole instrument during the entire cycle avoiding operator errors.

  • Touchscreen 15″
  • User-friendly software
  • Color highlighted results (low/ok/high)
  • Live statistics and graph
  • Programs of test settings
  • Results archives
  • Save images
  • Export results to PDF, TXT, CSV, DOC, XLS, and more
  • Data enter via bar-code scanning
  • Outputs via RS232, USB, and Ethernet
  • Data exchange with management system MES

Ready for Industry 4.0

UNIVERSAL HARDNESS TESTER INTEGRAL REVOLVER

MAIN FEATURES

MOTORIZED TURRET

Up to 8 slots (or more) for different hardness scales indenters, different optic lenses, laser, even a milling surface preparation tool. Auto-rotating and auto-tool-switching for a complete automatic measurement cycle. For single or multi hardness test methods using only one tester.

CLAMPING SYSTEM

Secure contact with the specimen is always maintained, even in the unlikely event of any specimen movement during the operation cycle. The clamping system assures complete stability of any test piece throughout the test cycle, even if it’s oiled, rusty or dirty.

Hardness tester table

HARD BASE

The wide work table base is capable of bearing masses over 3000 kg and special fixtures or anvils. Hardness measurements on bulky and irregular test pieces which cannot be easily reached by the regular bench hardness testers.

AUTOFOCUS

Automatic focus adjustment for each optic with precise positioning at any magnification by mean of real image scanning brightness, at continuous step for infinite accuracy. This system assures high reading standards, reproducible focusing quotes and reduces reading time. Hardness results are not affected by subjectivity.

CAMERA AUTO-READING

From perfectly polished to rough & etched samples, the software automatically measure indents on any sample surface. Automatic light regulation on dark, opaque or polished samples. The software controls and adjusts the light and contrast to find the right combination and measure the indent.

Brinell hardness tester Integral motorized xy table

MOTORIZED XY TABLE

With an accuracy of 0.5µm/step travel and the ability to support 3000kgf of testing mass, the XY table is the perfect solution for automatic multi-indentation measurement. The patterns can be easily programmed, copied, saved and quickly open back. All the final result datas along with measurement images are exported to the network. (Accessory on request)

Hardness tester touchscreen

EASY COMMANDS

Easy joystick, buttons control and touchscreen. Large capacity Hard Disk and PC assure infinite performance as well as remote control for easy assistance everywhere. USB and Ethernet outputs. Connect to database networks, PC’s and printers, to download data or for final custom reports.

DATA IMPORT / EXPORT

Universal Hardness tester can enter data via code bar scanning. Test cycles or sample drawings can be loaded directly from a central system by means of a bar code scanner. This hardness tester gets all information fully automatically. After test run the bar code data are added with results and immediately returned to the order management system.

REMOTE SUPPORT

The remote control connects the AFFRI hardness tester from anywhere in the world with AFFRI’s engineers. Our experts can remotely diagnose any technical issues, provide additional operator training and update software version.

ACCESSORIES

TEST BLOCKS

With certificate ASTMISO

TEST BLOCKS

With certificate ASTMISO

ANVILS

Standard and custom

SPECIAL APPLICATIONS

TECHNICAL SPECIFICATIONS

StandardsEN-ISO 6506-2 / EN-ISO 6507-2 / EN-ISO 6508-2 / EN-ISO 2039 / EN-ISO 868 / ASTM E-18 / ASTM E-10 / ASTM E-384 / ASTM E-92 / ASTM E-2240 / JIS
Testing base390 x 295 mm
Height Capacity0-500 mm / 0-20" Motorized (More on request)
Depth Capacity280 mm / 11"
Preload29.4 - 98.1 N (3 - 10 kgf)
Force rangeRockwell: 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf)
Superficial Rockwell: 147.1 - 294.2 - 441.3 N (15 - 30 - 45 kgf)
Brinell: 9.807 - 24.52 - 49.03 - 61.29 - 98.07 - 153.2 - 245.2 - 294.2 - 306.5 - 612.9 - 980.7 - 1226 - 1839 - 2451 - 4903 - 7355 - 9807 - 14710 - 29421 N ( 1 - 2,5 - 5 - 6.25 - 10 - 15.6 - 25 - 30 - 31.2 - 62.5 - 100 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 1500 - 3000 kgf). From 1 to 3000kgf with infinite configuration step.
Vickers - Knoop: 9.807 - 29.42 - 49.03 - 98.07 - 147.1 - 196 - 294.2 - 490.35 - 980.7 N (1 - 3 - 5 - 10 - 15 - 20 - 30 - 50 - 100 kgf)
Optional tests: 49 - 132 - 358 - 961 N (For plastics and rubbers as per EN-ISO 2039 std)
Shore A - D
Feasible testsRockwell: HRC - HRA - HRD - HRB - HRF - HRG - HRL - HRM - HRR
Superficiale Rockwell: HRN - HRT - HRS - HRW - HRX - HRY
Brinell: HBW 1/1 – HBW 1/1.25 – HBW 1/2.5 – HBW 1/5 – HBW 1/10 – HBW 1/30 – HBW 2.5/6.25 – HBW 2.5/7.8125 - HBW 2.5/15.625 – HBW 2.5/31.25 – HBW 2.5/62.5 – HBW 2.5/187.5 – HBW 5/25 – HBW 5/31.25 – HBW 5/62.5 – HBW 5/125 – HBW 5/250 – HBW 5/750 – HBW 10/100 – HBW 10/125 – HBW 10/250 – HBW 10/500 – HBW 10/1000 – HBW 10/1500 – HBW 10/3000
Vickers - Knoop (Only indentation): HV1 - HV3 - HV5 - HV10 - HV15 - HV20 - HV30 - HV50 - HV100
Shore A - D
Load accuracyBetter than 0.1%

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