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ATI HVBR

Fully Motorized and Automatic Universal hardness tester

Hardness testing machine with digital display for precise material analysis and quality control.

Motorized and Automatic Universal Hardness Tester, complies with ISO 6506, ISO 6507, ISO 6508, ISO 2039-2 and ASTM E10-23, ASTM E103-24, ASTM E384-22, ASTM E92, ASTM E18, ASTM E110 standards. This advanced testing instrument employs a high-precision load cell and Closed-Loop electronic control with a 1 KHz sampling rate, ensuring optimal accuracy and reliability.

ATI HVBR is a cutting-edge universal hardness tester designed to provide precise hardness measurements of materials through multiple testing methods, including Brinell, Rockwell, and Vickers. Utilizing electronic load cell control, ATI HVBR enhances the accuracy and reliability of measurements. The hardness tester features a large display screen, offering clear visibility and intuitive operation, integrating optical, mechanical, and electrical technologies. This versatile instrument supports testing forces ranging from 1 kg to 250 kg.

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Clamping System

The clamping hoods ensure absolute stability during the entire test cycle. It is possible to perform measurements in complete safety even on particularly unstable samples, ensuring absolute stability during the hardness measurement. The clamping system allows the measurement point to be precisely visualized, ensuring that each operation is performed correctly and without risks for the operator or the sample.

Close-up of a gear under a hardness testing machine, showcasing precision engineering.
Gear inspection by precision machine tool with a steel measuring probe.

Testing Area

ATI HVBR is the result of a study aimed at improving the testing experience. We have designed a work area lighting that ensures excellent visibility of the most difficult measuring points, thus facilitating the operator and reducing the probability of measurement errors or breakage of the penetrators, helping to extend their life. The lighting is rechargeable directly on board the machine via a USB port. We have also designed an innovative work area, with a maximum test height of up to 290 mm and a depth of 210 mm.

Automatic Test Cycle

One button measurement: simply press the START button to get start the entire hardness test cycle. The motorized lifting screw will bring the sample to the testing area. Each phase of the hardness measurement is automatic: contact with the sample, preload, load and measurement occur automatically. During the process, the operator can monitor in real time on the screen each single phase of the test cycle. At the end of the measurement, the result is provided automatically.

Close-up of a Rockwell hardness tester measuring the hardness of a metal plate in a laboratory setting.
Touchscreen interface displaying hardness test data with navigation and export options on industrial equipment.

Control Panel

The control panel is mounted on the side and connected to a flexible articulated arm, allowing it to be repositioned forward or backward according to the operator’s needs during use. This flexible setup provides excellent adaptability, enabling users to adjust the screen’s position for optimal visibility and easier interaction with the device. Moreover, shifting the panel out of the way creates additional workspace, making it easier to handle larger components and enhancing operational efficiency.

Functional Base

The structure of the ATI HVBR has been developed to maximize hardness testing: the buttons at the base make the measurement automatic and motorized. This simplifies the operator’s work, increasing accuracy and reducing the risk of errors. Furthermore, no preparation of holes in the support table is necessary, since the lifting screw is entirely contained within the base, avoiding the need to drill holes in the support bench. Thus, the hardness tester can be freely positioned where most convenient, without compromising the stability of the system.

Control panel with red emergency stop button and silver start, up, down buttons on a gray and black machine surface.
Hardness scale interface with HRC measurement, dwell time, preloading, and calibration settings. Start button visible.

Software

Our ATI HVBR hardness testing system offers a comprehensive and intuitive interface, designed for accuracy and ease of use. The interface is composed of 4 key sections.

1- Custom Test Settings
Impostazione personalizzata dei parametri di misura con limiti di accettazione, possibilità di registrare dati, inserire informazioni sul prodotto e sull’operatore, gestire conversioni e correzioni di misura.

2- Automated Measurement Cycle
Il ciclo di prova avviene in modo automatico dopo il posizionamento iniziale dell’indentatore; il controllo visualizza in tempo reale le fasi e fornisce automaticamente il risultato finale.

3- Real-Time View
Display grafico ad alta definizione che mostra l’andamento del test e segnala l’accettazione o il rifiuto del risultato con colori (verde, rosso, giallo).

4- Data Conversion & Statistics
Conversione dei valori in altre scale, visualizzazione statistiche e gestione dati con possibilità di esportazione tramite USB, PC, stampante o rete.

Software

Hardness scale interface with HRC measurement, dwell time, preloading, and calibration settings. Start button visible.

Our ATI HVBR hardness testing system offers a comprehensive and intuitive interface, designed for accuracy and ease of use. The interface is composed of 4 key sections.

1- Custom Test Settings
Impostazione personalizzata dei parametri di misura con limiti di accettazione, possibilità di registrare dati, inserire informazioni sul prodotto e sull’operatore, gestire conversioni e correzioni di misura.

2- Automated Measurement Cycle
Il ciclo di prova avviene in modo automatico dopo il posizionamento iniziale dell’indentatore; il controllo visualizza in tempo reale le fasi e fornisce automaticamente il risultato finale.

3- Real-Time View
Display grafico ad alta definizione che mostra l’andamento del test e segnala l’accettazione o il rifiuto del risultato con colori (verde, rosso, giallo).

4- Data Conversion & Statistics
Conversione dei valori in altre scale, visualizzazione statistiche e gestione dati con possibilità di esportazione tramite USB, PC, stampante o rete.

CONTACT US
Person operating a hardness testing machine with digital display showing results.

Add ATI BR

ATI BR is a digital and portable microscope for Brinell and Vickers indentation reading. The system complies with ISO 6506, ISO 6507, ASTM E10, and ASTM E92 standards. Brinell and Vickers hardness tests can be performed directly on the production line, eliminating the need to move the components. Suitable for parts of any shape or size.

Match it with ATI BR
Model: ATI HVBR
Compliance standards: SO 6506, ISO 6507, ISO 6508, ISO 2039-2 and ASTM E10-23, ASTM E103-24, ASTM E384-22, ASTM E92, ASTM E18, ASTM E110
Hardness scales: HRA, HRD, HRC, HRF, HRB, HRG, HRH, HRE, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HRX, HRS, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T, 2.5/62.5 HBWT, 2.5/187.5 HBWT, 5/250 HBWT
Conversion scales: HV, HK, HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRK, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T, HS, HBW
Initial test force: 3 Kg (29.42 N), 10 Kg (98.07 N)
Rockwell test force: 15 Kg (147.1 N), 30 Kg (294.2 N), 45 Kg (441.3 N), 60 Kg (588.4 N), 100 Kg (980.7 N), 150 Kg (1471 N)
Brinell test force: 1 Kg (9.81 N), 1.25 Kg (12.26 N), 2,5 Kg (24.5 N), 5 Kg (49 N), 6.25 Kg (61.31 N), 10 Kg (98.1 N), 15.62 Kg (153.23 N), 25 Kg (245.25 N), 30 Kg (284.3 N), 31.25 Kg (306.56 N), 62.5 Kg (613 N), 125 Kg (1226.25 N), 187.5 Kg (1839.4 N), 250 Kg (2452 N)
Vickers test force: 1 Kg (9.81 N), 3 Kg (29.41 N), 5 Kg (49.03 N), 10 Kg (98.07 N), 30 Kg (294.2 N), 60 Kg (588.4 N), 100 Kg (980 N) (at request)
Dwell time: Adjustable from 2 to 60 seconds
Height capacity: 290 mm (300mm at request)
Depth capacity: 210 mm
Power supply: 220V-110V , 50 Hz-60 Hz
Total dimensions: 475 x 200 x 700 mm

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