ATI UTM-HTL

Universal testing machine

ATI UTM-HTL is a measurement and control system engineered for highprecision applications, featuring three dedicated analog input channels: one for load, one for an electronic extensometer, and one for expansion measurement. Each channel utilizes independent 24-bit A/D conversion chips, enabling high precision data sampling with a maximum resolution of ±1/500,000, ensuring that the full resolution is consistently maintained. To enhance measurement accuracy and range, the system incorporates up to 15 segments of linear compensation and correction functions. This capability significantly extends the measurement range and precision of the connected sensors, providing users with reliable and accurate data across various testing scenarios.

In addition to the analog inputs, the system is equipped with three channels of photoelectric encoders and four frequency multi- plication counting input channels. These include one channel for a cable pull displacement sensor and two channels dedicated to large deformation extensometers. This configuration allows for comprehensive monitoring of both static and dynamic measurements. The system also features eight switch input interfaces, enabling the connection of up to eight external switch input signals. This flexibility supports a wide range of applications and user requirements, making the system adaptable to various testing setups. At the heart of this system is the EDCH controller, which utilizes a one way USB plug and play(driver-free) communication interface, compatible with STC measurement and control card acquisition PCI interfaces.

This design facilitates high-speed data communication with the PC, enabling real time uploading of collected data and the instantaneous delivery of control instructions. As a result, users can achieve real-time control of the testing machine directly from their PC, enhancing operational efficiency and responsiveness. Furthermore, the system supports the configuration of multiple force sensors and deformation sensors, allowing users to select and switch sensors according to their specific testing needs. This modularity ensures that the system can adapt to various applications, providing the flexibility required in demanding measurement environments.

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Load frame and Loading weight system

This testing machine is suitable for rubber, plastic profile, plastic pipe, sheet, film, wire and cable, waterproof coil, wire and other materials in high or low temperature environment, tensile, compression, bending, peeling, tearing, shear and other mechanical properties of the test. It’s very convenient for users to carry out research and development, quality control work. It’s the right instrument for industrial and mining eneterpries, scientific research units, colleges and universities quality departments

The frames all incorporate human factor considerations in the design to ensure safety, reduce operator fatigue and provide the highest level of flexibility. Extrememly strong crosshead guidance is incorporated in all frame designs providing the highest level of lateral crosshead stiffness. High accuracy Load cell. is interchangeable with all frames allowing each frame to operate at full capacity. The preloaded precision ball screw allows high speed and high precision measurements with less noise. The load frame is bulit with 4 columns and heavy duty pre-loaded bearings. Preloaded ball-screw, precision guidance columns and the symmetrical drive system improve the stiffness and alignment. The testing machine stops automaticly at the end of measurement cycle and when the change in force exceeds a specificed valued. The Dual over travel limits, located on the front console, help to prevent crosshead overshoothing and sensor overloads. The space in the working area is large and ables to test wide samples.

Loading weight system is the most critical aspect of mechanical testing. ATI UTM-HTL is able to get the most accurate results. Measuring load can be from 0.4% to 100% of the rated capacity. Calibration within 0.5% accuracy and conform to ASTM E4, ISO 7500-1, EN 10002-2, BS1610, DIN 51221 standards. This special load cell provides excellent immunity to impact and size forces, rugged and low profile measuring body with strictly symmetrical design. Mechanical protection to protect the strain area. It can be set for 105% over range protection, over load capacity of 150% without permanent zero shift and over load projection of 300% of the rated capacity withput mechanical damage. This meets the stringgent weights and measures requirements throughout Europe and USA.

Applications

Software

Our advanced digital control system revolutionizes the landscape of measurement and monitoring. It is designed to enable precise digital adjustments of the zero point and modifications to load, deformation, and displacement parameters. Its intuitive interface ensures ease of use while maintaining exceptional reliability. Key functionalities include storage, setting, and loading capabilities for a wide variety of parameters. The system features closed-loop control, allowing operators to visualize reference curves during adjustments. This capability enhances the operator’s understanding of the effects of parameter changes on closed-loop performance. The advanced graphic functions provide comprehensive tools for curve reappearance, amplification, reduction, self adaptation, and overlapping visualization. Users can print and analyze curves within specific ranges, observing the coordinates of test points for detailed evaluation. Our data processing capabilities support automatic analysis and interactive graphic processing, simplifying the comparison and validation of test results.

The multilevel identity management system ensures that different user roles have customized access and functionality, optimizing operational efficiency while safeguarding system integrity. Test data is securely stored in a text file format within a robust database, allowing users to easily access and utilize various commercial report templates for data reprocessing. Additionally, the system enables convenient internet data transfer, promoting accessibility and collaboration. Our digital control system stands at the forefront of measurement technology, combining advanced features with a focus on usability and security, making it an invaluable asset for professionals in the field. Output and print report: Excel, word, template test report, can be edited custo- mize to show test information, including test person, test standard, test curve, test max load etc.Can add your company LOGO and company name, easy to edit

Model:	ATI UTM-HTL
Load Capacity:	5 kN (WDW-5HTL), 10 kN (WDW-10HTL), 20 kN (WDW-20HTL), 30 kN (WDW-30HTL), 50 kN (WDW-50HTL), 100 kN (WDW-100HTL)
Load Accuracy:	Class 0.5
Testing Load Accuracy:	± 0.5%
Load Resolution:	1/5000,000 FS
Deformation Accuracy:	≤ ± 0.5% of 0.4% ~ 100% of rated capacity
Position Resolution:	0.025 μm
Position Accuracy:	±0.02mm or 0.5% of displacement
Crosshead Speed Range:	0.001-1000 or 0.001-500 (depending by models)
Crosshead Speed Accuracy:	± 0.5% of set speed
Crosshead Travel (mm):	1000 mm or 1100mm (depending by models)
Max Tensile testing space:	670 mm or 770 mm depending by models
Max Tensile Testing Space:	900 mm or 1000 mm depending by models
Test Width:	450 mm or 550 mm depending by models
Compression Plate:	98 mm
Position Limit Switch:	Upper and lower lights
Load Cells:	High precision load cell for the highest stability, linearity and stiffness. Over load protection, lateral loading protection, bidirection allows tension and compression test self-recognition function. Regular self-calibration.
Power supply:	AC 220V ± 10%, 50Hz / 60Hz
Total dimensions:	850 X 590 X 1750 mm or 840 X 570 X 1850 mm or 950 X 660 X 2000 mm depending by models
Operative Temperature Range:	From +10°C to +300°C (WDW-5HTL), From -40°C to +300°C (WDW-10HTL), From -60°C to +300°C (WDW-20HTL), From -80°C to +300°C (WDW-30HTL), From -100C to +300°C (WDW-50HTL), From -190°C to +300°C (WDW-100HTL)
Colling System:	Compressor
Temperature Uniformity:	< 200 ≤ +2°C, ≥ 200 ≤ ± 3,5°C
Temperarure fluctuation:	≤ ±1°Cz
Max Limit Temperature:	+300°C
Heating rate:	2-3°C / min
Power supply:	AC 220V
Material of inner box:	Stainless steel
Material of outer box:	Stainless steel
Heating System:	Nickel-chromium alloy heating wire heater
Insulation materials:	Ultra-fine glass wool or rigid foam
Air supply circulation system:	A) monitor B) lenghtned shaft C) centrifugal fan
Compliance Standards:	Load meets or exceeds the following standards: ASTM E4, ISO7500-1, EN 100002-2, BS1610, DIN 51221. Starin measurement meets the following standards: ASTM E83, ISO 9513, BS 3846, EN10002-4. Safety: EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. Metals: ASTM E8, ISO 6892, ASTM E21, ISO 783, ISO 7438, ISO 14589, ASTM F606. Plastics/Composities; ASTM D638, ISO 6259, EN ISO 527-1, ISO 604, ASTM D695, ASTM D 3846, ISO 844, ISO 13968, ISO 9969. Geo-texiles: ASTM D3950, ASTM D 6775-02, BS EN ISO 10319, LBT 8521