AUTOMATED HARDNESS TESTERS

PRODUCTION LINES – PLC INTEGRATION – CUSTOMIZED SOLUTIONS

Automated Hardness Testers for Production Lines, Special Applications and PLC integration

Enhance efficiency and precision with automated hardness testing solutions. Our fully integrated hardness testers for production lines and special applications are designed to deliver fast, repeatable, and accurate results in high-throughput environments. These systems ensure seamless quality control while reducing human error and testing time.

Parts Suitable for Automated Hardness Testing:

Mass-Produced Components: Bearings, gears, fasteners, pistons, crankshafts, gas-bottles, and springs.
Coated and Surface-Treated Parts: Plated components, hardened surfaces, and thin coatings.
Heavy Industrial and Aerospace Parts: Forged and cast materials, turbine blades, and automotive brake rotors.
Micro and Precision Components: Electronic parts, cutting tools, and medical implants.

Why Choose Automated Hardness Testing?

Automated hardness testers are the best solution for in-line quality control, high-speed production, and customized applications. These systems provide:

Seamless Integration with PLC Systems: Compatible with Programmable Logic Controllers (PLC) for fully automated process control and real-time data communication.
Non-Stop Operation: Integrated into automated production lines for 24/7 testing.
High-Speed Testing: Ideal for high-volume manufacturing and process control.
Custom Adaptability: Configurable for unique part geometries and industry-specific applications.
Elimination of Human Error: Ensures consistent and repeatable test results.
Full Compliance: Meets ISO, ASTM, and industry hardness testing standards.

Principles of Automated Hardness Testing

Automated testers use advanced robotic handling, sensors, and software to perform Rockwell, Brinell, Vickers, and Knoop hardness tests without operator intervention. The testing process includes:

Automated Part Positioning: The system aligns and secures the sample for testing.
Indenter Selection and Application: The appropriate indenter and force are applied per test requirements.
Real-Time Data Collection & PLC Integration: Hardness values are instantly recorded, analyzed, and transmitted to the PLC system for process adjustments and traceability.
Integration with Production Systems: Hardness testing data can be linked to industrial automation, MES (Manufacturing Execution Systems), and quality control software.

Key Features of Our Automated Hardness Testers:

Full Production Line Integration: Designed for robotic arms, conveyors, and automated cells.
Seamless PLC Connectivity: Supports MODBUS, PROFINET, and other industrial communication protocols for full process automation.
Precision Measurement: Advanced sensors ensure highly accurate test results.
Custom Configurations: Available with robotic arms, rotary tables, and multi-indenter turrets.
Advanced Software & Data Management: Real-time analysis, reporting, and traceability for Industry 4.0 compatibility.
Durability & Reliability: Engineered for continuous operation in demanding industrial environments.

Revolutionizing Hardness Testing for Industrial Automation

Our automated hardness testers are the ultimate solution for manufacturers looking to optimize quality control, increase efficiency, and eliminate variability in testing. With seamless PLC integration, these systems enable real-time monitoring and adaptive process control, ensuring production lines run smoothly with minimal downtime. Contact us today to explore how our automated hardness testing solutions can be customized for your production line or special application!

Explore Real-World Applications of Automated Hardness Testing:

MRS BOTTLE

AUTOMATIC BRINELL HARDNESS TESTER FOR PRODUCTION LINES. IDEAL FOR AUTOMATED BRINELL OR ROCKWELL HARDNESS MEASUREMENTS ON GAS BOTTLE OR PIPES AND TUBES.

Industrial CNC machine with control panel, designed for precision metalworking and automation tasks.

Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506

Glass of dark liquid with ice cubes on a table, surrounded by dim lighting.

TEST LOADS from 3 to 3000 kgf

Silver top hat with a black band on a white background, representing classic fashion or formal attire.

ROCKWELL

SUPERFICIAL ROCKWELL

Abstract dark circular gradient with a light grey center, suitable for background or design elements.

BRINELL

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL

AFFRI MRS BOTTLE is an automatic Brinell and Rockwell hardness tester including vertical stroke and automatic hardness test cycle, automatic clamping system to block the sample from any distances. It recognizes the test point from any distance and performs the automatic Brinell hardness test cycle in compliance with ASTM E10, E103 and ISO 6506 standards. The Brinell loads are controlled by load cells in Closed-Loop (original AFFRI System). The dwell time is programmable at different ratio slow or fast. It’s possible to include a milling surface preparation tool (0,01mm depth accuracy) and roughness programmable by PLC. LCD touch screen. Large disk for data storage. Remote control via internet for service, additional operator training, quick diagnosis and software updates.

MATRIX

AUTOMATIC HARDNESS TESTS ON CRANKSHAFTS AND CAMSHAFTS

Automated hardness testing machine with digital controls and safety enclosure.

Conforms to ASTM E-18 / ISO 6508

TEST LOADS from 1 to 250 kgf (9,807 to 2452 N)

ROCKWELL

SUPERFICIAL ROCKWELL

ROCKWELL

SUPERFICIAL ROCKWELL

The tester is made with a modular structure so that it can easily fit different size test pieces. Equipped with movements on 3 independent axis and piece rotation of 360° to allow for an easy location of testing points. Accurate and effective measurement even on the first test. The indenter is very thin and long. A long and strong guide protects the indenter from shocks and allows tests very close to the connections. With this hardness tester, it is possible to perform measurements directly during manufacturing process, so that the annealing oven staff can be informed in real time about test results.

JOMINY

AUTOMATIC HARDNESS TESTER FOR JOMINY METHOD

CNC engraving machine with precision tooling and advanced technology, featuring a blue and black design for industrial use.

Conforms to ASTM E-18 / ISO 6508

TEST LOADS from 1 to 250 kgf (9,807 to 2452 N)

ROCKWELL

SUPERFICIAL ROCKWELL

ROCKWELL

SUPERFICIAL ROCKWELL

Designed for multiple specimen testing and double sized surface testing. Single or multiple sample test pieces, can be tested automatically, conforming to ASTM E-18 specification. Optical imaging system. Panoramic camera with a 5X objective, for a clear sample pattern starting origin, independent for each sample. Automatic self calibration cycle, conforming to ASTM E-18- ISO 6508 on three test blocks (Hard, Medium & Soft) ranges. Standardized test patterns are stored, in the on board database, for ease of instrument operation. A customized test cycle can be created at anytime. Optimize your test block surface area, giving you the ability to use the complete test block surface as well as time saving instrument validation.

Industrial metal pressing machine close-up showing detailed components and precise engineering.

Close-up of a precision machining process with a metal tool on a workpiece in a factory setting.

Modern CNC machine setup with control screen and safety enclosure for precision engineering tasks.

DAKO 300 HIGH TEMPERATURE

HARDNESS TESTING AT HIGH TEMPERATURES

Modern hardness testing machine with digital display for precise material analysis in industrial settings.

Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506

TEST LOADS from 1 to 250 kgf (9,807 to 2452 N)

ROCKWELL

SUPERFICIAL ROCKWELL

ROCKWELL

SUPERFICIAL ROCKWELL

The temperature is programmable up to 980 ° C with steps of 1 ° C. Multiple measurements remotely programmed, with single or multi test specimens. Intercooler for faster cool down. X/Y sliding table 100 X 300 mm. 300mm of indenter stroke with programmable speed and limit. Only one start command to approach and contact with the test and return

PRS

HIGH SPEED AUTOMATIC HARDNESS TESTER FOR INDEPENDENT USE OF THE MEASURING HEAD IN PRODUCTION DEPARTMENT AND LINES

Conforms to ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506

TEST LOADS from 3 to 187,5 kgf (29,45 to 1839 N)

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

Complete automatic hardness test cycle including the clamping of the piece, application of the load, hardness measurement, release of the piece, return to starting point and is ready for a new test. High volume measurements, the tester can easily be introduced into the conveyor lines, yielding up to 1500 test per hour. Direct readout in Rockwell or Brinell scales with electronic data output and automatic sorting of the results by low, ok or high hardness levels depending upon the preset tolerances. PRS is a hardness tester that can be integrated with PLC via simple data exchange.

EXPLORER

AUTOMATIC HARDNESS TESTER DRIVEN BY ROBOTS, CNC MACHINE AND INTEGRABLE IN PRODUCTION LINES

Conforms to ASTM E-3246 / ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506

TEST LOADS up to 187,5 kgf (1839 N)

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

The most advanced technology to measure the hardness on board the CNC machine after milling and preparing the surface to be examined. On components of complex or bulky shape that would be impossible to perform in the laboratory. Know the hardness in a precise point thanks to the coordinates of the CNC machine; prepare the surface before performing a hardness test for perfect and real-time measurements without having to go to the laboratory. These are just some of the benefits with EXPLORER AFFRI thanks to its small size and low weight of only 2 Kg. Connection with all machining centers from which only the commands for positioning the probe are used. The accuracy of the measurements is guaranteed in any bad condition. The data is received by the BT radio receiver unit Data and values can be easily exported to a specific PC via the AFFRI software. A probe with extension is also available to access the most difficult points to measure.

ARM

THE MAXIMUM AUTOMATION APPLIED TO A HARDNESS TESTER

Industrial robotic arm handling a precision component on a metal surface.

Conforms to ASTM E-3246 / ASTM E-18 / ASTM E-103 / ISO 6508 / ISO 6506

TEST LOADS from 1 to 5,6 kgf (9,807 to 54,92 N)

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

The measuring head of this durometer is anchored to a robotic arm which offers extreme mobility for accurate positioning on any area of the test piece to reach any point to be measured. allows single or multiple tests on any product.
Software dedicated to robot management offers a quick setting of all test parameters and a complete set for analyzing the data received from the instrument. It also has graphical analysis capabilities, test scale shortcuts, quick conversions, real-time statistics and test session storage.

Close-up of a precision tool measuring a metal gear for quality control in a manufacturing setting.

Robotic machining tool working on a camshaft in an automated manufacturing process.

Precision engineering: CNC machine calibrating a gear component for automotive manufacturing.

MRS FRU

TESTING INSTRUMENT FOR SIMULTANEOUS MEASURE OF FORCE AND DISPLACEMENT

Hardness tester examining a tomato, showcasing precision in material testing equipment.

TEST LOADS from 1 to 100 kgf (9,807 to 980,7 N)

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

ROCKWELL

SUPERFICIAL ROCKWELL

BRINELL HBWT

Real testing machine for compression and traction. It is fully motorized with closed loop load cell and can adapt to receive different clamping accessories for tensile, compression and breaking test. The tester includes auto starting cycle using the key board or touch screen, software for test settings and statistics analysis and a large hard disk for data storage. It is also possible to draw a customized test diagram of force or displacement.

Apple being tested for hardness on a machine, showcasing food quality assessment technology.

Hardness tester analyzing an orange on a test bench, illustrating food testing technology and quality control.

Hardness testing machine with digital controls and a red test sample between indenter and base plate.

AUTOMATED HARDNESS TESTERS

PRODUCTION LINES – PLC INTEGRATION – CUSTOMIZED SOLUTIONS