Shore and IRHD Hardness Testing for Rubber and Plastics

Durometer (Shore A, D and the O and OO scales) and IRHD methods for elastomers, rubber and plastics, with standards and how to choose.

Shore (durometer) and IRHD are the two main methods for measuring the hardness of rubber, elastomers and plastics. The Shore method presses a spring loaded indenter into the surface and reads a value from 0 to 100, on the Shore A scale for soft materials or the Shore D scale for hard rubber and plastics, with the O and OO scales available for very soft materials. IRHD (International Rubber Hardness Degrees) applies a defined force with a dead load and measures the penetration. Because polymers are soft, time and temperature dependent and easily deformed, correct technique matters as much as the instrument. The governing standards are ISO 868 and ASTM D2240 for Shore, and the ISO 48 series and ASTM D1415 for IRHD. For the wider context see the Hardness Testing Academy.

What is Shore hardness?

Shore hardness is measured with a durometer, a spring loaded indenter that presses into the material; the hardness value, from 0 (very soft) to 100 (very hard), depends on how far the indenter penetrates against the calibrated spring. Because the spring force rises with penetration, the reading is a measure of the material resistance at a defined displacement rather than a fixed force. Many polymers creep under load, so the value can fall in the seconds after contact, which is why standards let you report either an instantaneous reading or a reading taken after a defined delay. The method is quick, inexpensive and portable, and it is the everyday choice for incoming and in process control of rubber and plastic parts.

Shore scales (A, D, O, OO)

Different durometer scales use different indenter shapes and spring forces so that each one resolves a particular hardness range. The most common are Shore A and Shore D, with the softer O and OO scales for foams, gels and very soft rubber.

Scale Indenter and spring Typical materials When to use
Shore A Truncated cone, softer spring Soft rubber, elastomers, flexible plastics General soft rubber; if above about 90, move to Shore D
Shore D Sharp cone, stiffer spring Hard rubber, thermoplastics, harder polymers Hard materials; if below about 20, move to Shore A
Shore O Ball, soft spring Very soft rubber, textiles, soft foams Materials too soft for Shore A
Shore OO Larger ball, very soft spring Foams, gels, sponge and very soft rubber The softest materials

What is IRHD hardness?

IRHD (International Rubber Hardness Degrees) measures the penetration of a defined indenter under a specified force, on a 0 to 100 scale where higher means harder. Unlike the spring based durometer, IRHD uses a dead load principle: a fixed force is applied and the additional penetration over a preliminary contact is measured, which makes it less sensitive to operator technique. It comes in several variants: normal (N) for medium hardness, high (H) for hard rubber, low (L) for soft rubber, and a micro (M) version for small or thin samples. IRHD is widely used in the rubber industry and on finished components such as O rings, seals and gaskets, where its small indenters and dead load principle give repeatable results on real parts.

Shore vs IRHD: which should you use?

Aspect Shore (durometer) IRHD
Principle Spring loaded indenter Dead load indenter, penetration measured
Operator sensitivity Higher (foot pressure, timing) Lower (defined force, often bench mounted)
Typical use Rubber, elastomers, plastics (A, D, O, OO) Rubber and finished rubber parts
Small or thin parts Limited Micro IRHD available
Main standards ISO 868, ASTM D2240 ISO 48 series, ASTM D1415

How to measure correctly

For reliable results, use a flat sample of adequate thickness (generally at least 6 mm, stacking allowed only where the standard permits), keep the durometer perpendicular to the surface and away from edges, control temperature (commonly 23 degrees Celsius), take several readings at different points, and always report the timing of the reading, whether instantaneous or after the specified delay. A test stand that applies a controlled foot pressure removes much of the operator variation that hand held testing introduces.

Best practices

  • Pick the right scale: use Shore A for soft and Shore D for hard materials, and the O or OO scales for foams and gels, so the reading sits in the well resolved part of the range.
  • Mind thickness and edges: keep the sample at least 6 mm thick and test away from edges, because a thin sample or a nearby edge biases the value.
  • Control temperature and timing: condition and test at the specified temperature, and report instantaneous or delayed readings consistently, since polymers creep.
  • Use a stand and average: a durometer test stand gives repeatable foot pressure and timing, and several averaged points beat a single hand held reading.
Tips and tricks

  • If a Shore A reading climbs above about 90, switch to Shore D; if a Shore D reading falls below about 20, switch to Shore A.
  • For small or thin parts such as O rings and seals, prefer micro IRHD over a durometer.
  • Let the presser foot seat fully before reading, and keep a stopwatch or the instrument timer for the delayed reading.
  • Record the scale, temperature and timing with every result so values are comparable between batches and laboratories.

Which standards apply?

Shore durometer hardness is defined by ISO 868 and ASTM D2240. IRHD is defined by the ISO 48 series (including micro IRHD) and ASTM D1415. Always follow the standard cited in your specification, and report the exact scale and conditions used.

Frequently asked questions

What is the difference between Shore A and Shore D?

Shore A is used for soft rubber and elastomers, while Shore D is used for hard rubber and harder plastics. If a Shore A reading is above about 90, switch to Shore D for better resolution; if a Shore D reading is below about 20, switch to Shore A.

When should I use IRHD instead of Shore?

IRHD is preferred in the rubber industry and for finished rubber parts because its dead load principle is less operator dependent; the micro IRHD variant is ideal for small or thin samples such as O rings, where a durometer is not suitable.

What are the Shore O and OO scales for?

They cover materials too soft for Shore A: Shore O for very soft rubber and textiles, and Shore OO for foams, gels and sponge, using softer springs and ball indenters.

How thick must the sample be?

Generally at least 6 mm for Shore; thinner samples can bias the result, so follow the thickness and stacking rules in the applicable standard, and test away from edges.

Looking for the right instrument for rubber and plastics?

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